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    • 专利摘要:
    A flame retardant resin composition comprising a flame retardant resin in which a phosphogen flame retardant is bonded between a polymer molecule of an polyester resin and an ester group is less volatile over time, and maintains excellent flame retardant performance over a long period of time, resulting in extremely excellent flame retardancy. It has impact resistance, physical properties and workability.
    公开号:KR20010040620A
    申请号:KR1020007008491
    申请日:1999-03-11
    公开日:2001-05-15
    发明作者:다다유지；니시오카요이치；야부하라다다오；가메시마다카시；나카노신지
    申请人:오쯔까 유우지로；오쯔까 가가꾸 가부시키가이샤；
    IPC主号:
    专利说明:

    Flame-retardant resin, its composition and its manufacturing method {FLAME-RETARDANT RESIN, COMPOSITION THEREOF, AND PROCESS FOR PRODUCING THE SAME}
    [2] Plastics are OA devices such as computers, word processors, printers, and copiers, electric appliances such as TVs, videos, and game machines, communication devices such as telephones and fax machines because of their excellent molding processability, mechanical properties, electrical characteristics, and appearance. It is used for such uses. However, plastics have a drawback that they are more easily burned than metal materials and inorganic materials. From the viewpoint of safety, the demand for flame retardation has increased worldwide, and regulations have been tightened. Various methods have been proposed as flame retardant plastics for this flame retardant plastic, but generally, a method of adding a halogen compound such as chlorine or bromine compound having high flame retardant effect to the plastic is employed. It is also known that the synergistic effect of flame retardancy can be obtained by the addition. For example, as a bromine compound, nucleobrominated substituted aromatic compounds such as decabromodiphenyl ether, tetrabromobisphenol A, and brominated phthalimide are used, but the method by adding these flame retardants can obtain excellent flame retardancy, The impact resistance and the heat deformation temperature are lowered, and the flame retardant bleeds out to the surface of the molded article of plastics, thereby deteriorating the appearance of the molded article, or problems such as corrosion of a mold or screw due to decomposition gas of a halogen compound during molding process. In addition, the toxicity of low molecular weight bromine compounds or chlorine compounds generated during processing and combustion of plastics is also undesirable from the viewpoint of safety hygiene. Against this backdrop, flame-retardant resin compositions that do not substantially contain halogen compounds such as bromine and chlorine compounds have been required.
    [3] As a method of flame retardant which does not use a halogen compound, the method of adding inorganic metal hydroxides, such as aluminum hydroxide and magnesium hydroxide, to plastics (Japanese Patent Laid-Open No. 51-132254, Japanese Patent Laid-Open 56-136832, Japanese Patent Laid-Open 60-13832) [0004] The present invention is known, but in order to obtain sufficient flame retardancy, it is necessary to add a large amount of the inorganic metal hydroxide, and has the disadvantage that the original property of plastic is lost.
    [4] On the other hand, as a method of not using such an inorganic metal hydroxide, a technique of flame retarding by adding a phosphorus compound such as phosphate ester to plastic is disclosed. For example, a resin composition obtained by mixing triphenyl phosphate and polytetrafluoroethylene (PTFE) in a resin mixture of an aromatic polycarbonate and a rubber-reinforced styrene resin (JP-A-9-19003), an aromatic polycarbonate and a rubber-reinforced resin Although resin compositions containing oligomeric phosphate esters and PTFE in resin mixtures of styrene resins (NL 8,802,346) and the like have been proposed, since the melting point of phosphate esters is low and the compatibility with resins is poor, the heat resistance of the resin composition is lowered. Or molds are contaminated by immersion of phosphate esters from the resin during molding, or there are various problems in both physical properties and processability. In addition, although a technique of obtaining a flame retardant resin by mixing an aromatic diphosphate flame retardant of a crystalline powder with a thermoplastic resin is disclosed in Japanese Patent Application Laid-Open No. 5-1079 or USP 5,122,556, there is still a problem that the physical properties and processability are not satisfied together. There was this. In addition, since the phosphate esters used in these prior arts have a plasticizing action of the resin, PTFE as an anti-drip (flame sagging during combustion) is essential in any of the above techniques, and is substantially halogen-free flame retardant. A resin composition was not obtained.
    [5] Moreover, the technique of adding a phosphazene compound as a flame retardant to plastics and flame retardant is disclosed. For example, a flame-retardant resin compounded with a phosphagen compound in a flame-retardant resin composition in which a phosphogen compound is mixed with a polycarbonate resin (Japanese Patent Laid-Open No. 51-37149), a polycarbonate resin, or a mixture of this and other thermoplastic resins A flame-retardant resin composition (Japanese Patent Laid-Open No. Hei 7-292233) and a flame retardant resin composition in which a phosphagen compound is blended with a mixture of an aromatic polycarbonate and a rubber-reinforced styrene resin have been proposed. The addition of a phosphogen compound to the resin improves flame retardancy such as an increase in the limiting oxygen index (LOI) value, but the melting point of the used phosphogen compound is low, the heat deformation temperature of the resin composition is low, and the heat resistance of the resin composition is low. Problems such as deterioration or deterioration of mechanical properties are still not solved. Moreover, since PTFE as a drip prevention agent is essential, a flame-retardant resin composition substantially free of halogen elements has not been obtained.
    [6] An object of the present invention is to provide a flame retardant resin, a composition thereof, and a method of manufacturing the same, which are free from bleeding of a flame retardant during molding processing and which do not lower the heat deformation temperature, heat resistance and mechanical properties of the resin composition.
    [7] Furthermore, an object of the present invention is to provide a substantially halogen-free flame-retardant resin, a composition thereof, and a method for producing the same, which do not require PTFE as a drip prevention agent.
    [8] Disclosure of the Invention
    [9] The present invention relates to a flame retardant resin composition comprising a flame retardant resin in which a phosphogen flame retardant is bonded between a polymer molecule and an ester group of a polyester resin.
    [10] Preferred embodiments of the present invention are as follows.
    [11] (1) A flame retardant resin in which a phosphogen flame retardant is bonded between an polymer group and an ester group of a polyester resin.
    [12] (2) A flame retardant resin characterized by transesterifying 0.1 to 100 parts by weight of a phosphazene flame retardant with respect to 100 parts by weight of polyester resin.
    [13] (3) A method for producing a flame retardant resin, characterized in that the phosphogen flame retardant and a polyester resin are transesterified in a hot melt state.
    [14] (4) A method for producing a flame retardant resin, wherein the phosphogen flame retardant is at least one selected from the cyclic phosphagen compound and the linear phosphate compound according to claim 2.
    [15] The present inventors, in order to prevent the flame retardant composed of a reactive phosphagen compound from being volatilized and lost, to bond with the polymer molecules of the polyester resin in the transesterification reaction, and to react with the polyester resin, the flame retardant during the molding process It has been found that a flame-retardant resin composition having no bleed and excellent in heat resistance and mechanical properties can be obtained without lowering the heat deformation temperature of the resin composition, thereby completing the present invention.
    [16] That is, according to the present invention, a polyester flame retardant resin in which a phosphogen flame retardant is reacted with a polyester resin, and the flame retardant is bonded through an polymer group and an ester group of a polyester resin is provided, and a resin composition comprising the same is provided. do.
    [17] Hereinafter, the present invention will be described in detail. First, the reactive phosphazene compound used for this invention is demonstrated.
    [18] The phosphagen compound used in the present invention is a compound represented by the formula (1).
    [19]
    [20] [Wherein n is a repeating number, X and Y independently represent an O, S, NH and NR 3 group, and R 3 represents an alkyl group having 1 to 4 carbon atoms. At least one of n R 1 and R 2 is a group selected from the following Chemical Formula 2, and the remaining R 1 and R 2 are each independently a group represented by Chemical Formula 3. R 4 , R 6 and R 7 are hydrogen atoms or alkyl groups having 1 to 4 carbon atoms, R 5 is alkyl groups having 1 to 4 carbon atoms, m is an integer of 1 to 10, and n is a cyclic compound An integer from 3 to 25 in the case of 3, and an integer from 3 to 1000 in the case of the phosphagen compound being a straight chain compound.]
    [21]
    [22]
    [23] As the phosphogen compound of the present invention, for example, a cyclic phosphogen compound such as cyclotriphosphazene, cyclotetraphosphazene, cyclopentaphosphogen, or a linear chain having a structure in which a hydroxy phenoxy group and a phenoxy group are substituted. And phosphogen compounds. As a specific example of the cyclic phosphazene compound which mixed-substituted the said hydroxy phenoxy group and the phenoxy group, For example, mono (hydroxy phenoxy) pentaphenoxy cyclotriphosphazene, di (hydroxy phenoxy) tetraphenoxy Cycyclotriphosphazene, tri (hydroxyphenoxy) triphenoxy cyclotriphosphazene, tetra (hydroxyphenoxy) diphenoxycyclotriphosphagen, and penta (hydroxyphenoxy) monophenoxycyclotriphos Cyclotriphosphazene compounds such as pargen, mono (hydroxyphenoxy) heptaphenoxycyclotetraphosphagen, di (hydroxyphenoxy) hexaphenoxycyclotetraphosphagen, tri (hydroxyphenoxy) pentaphenoxycyclo Tetraphosphazene, tetra (hydroxyphenoxy) tetraphenoxycyclotetraphosphogen, penta (hydroxyphenoxy) triphenoxycyclotetraphosphagen, hexa (hydroxyphenoxy) diphenoxycyclotetraphos Cyclotetraphosphazenes, such as a pagen and hepta (hydroxyphenoxy) monophenoxy cyclotetraphosphogen, and cyclic phosphogen compounds, such as the cyclopentaphosphogen compound which the hydroxyphenoxy group and the phenoxy group mixed-substituted, are mentioned. Can be. Moreover, the linear phosphazene compound which the hydroxy phenoxy group and the phenoxy group mixed-substituted is mentioned. These may be a mixture of two or more kinds, and may be a cyclic or linear mixture or oligomer.
    [24] In addition, instead of the hydroxyphenoxy group of the phosphazene compound described above, hydroxymethylphenoxy group, hydroxyethylphenoxy group, hydroxyethoxyphenoxy group, methoxycarbonylphenoxy group, ethoxycarbonylphenoxy group, and methoxy A methoxycarbonyl methyl phenoxy group, a methoxy carbonyl ethyl phenoxy group, a methoxy carbonyl vinyl phenoxy group, a methoxy carbonyl (methoxy) phenoxy group, a methoxy carbonyl (dimethoxy) phenoxy group, etc. can be selected. These may directly substitute an alkyl group having 1 to 4 carbon atoms in the aromatic ring. In addition, a hydroxy phenylphenoxy group, a hydroxyphenoxyphenoxy group, a hydroxyphenyl cumenyloxy group, a hydroxyphenyl sulfonylphenoxy group, a hydroxyphenyl {methoxycarbonyl (methyl) propylphenoxy} group and the like can be selected. have. Instead of the oxygen atom of the phenoxy group, a compound having S, NH, and NR 3 may be selected. These may be a mixture of two or more substituents.
    [25] The phosphagen compound of this invention can be manufactured by various methods. As the raw material thereof, for example, hexachlorocyclotriphosphagen, octachlorocyclotetraphosphogen, etc. obtained by reacting ammonium chloride and phosphorus pentachloride at 120 to 130 ° C, as shown in the following scheme (I) The phosphazene compound in which the cyclic and linear n is represented by the integer of 3-25 can be used. In this reaction, solvents such as tetrachloroethane and chlorobenzene can be used.
    [26]
    [27] In the present invention, hexachlorocyclotriphosphagen is taken out of the cyclic and linear mixtures, and it is heated to 220 to 250 ° C as shown in Scheme II below, and n obtained by ring-opening polymerization is represented by an integer of 3 to 1000. Dichlorophosphazene can be used as the linear phosphazene compound.
    [28]
    [29] The manufacture of the phosphazene compound of this invention can mention the method of making the phosphazene compound obtained above and the alkali metal salt of aromatic phenols mixed in desired ratio, for example. For example, as shown in Scheme III, metal sodium is added to hydroquinone monomethyl ether and phenol mixed at a desired ratio to prepare sodium salts of the corresponding phenols. Next, to the sodium salts of the prepared phenols, for example, a cyclic and / or linear phosphazene compound represented by an integer of n to 3 to 25 is added, and then heated at 50 to 150 ° C. for 1 to 24 hours. And substitution reaction to obtain a phosphazene compound having a methoxyphenoxy group. Next, the phosphane compound having this methoxyphenoxy group is heated to pyridine hydrochloride at 200 to 220 ° C. for 1 to 3 hours to convert the methoxy group to a hydroxy group, thereby obtaining a phosphazene compound having the desired hydroxyphenoxy group. There is a number.
    [30]
    [31] The phosphazene compound which has the target hydroxy phenoxy group can be manufactured from a substitution reaction and a deprotection reaction as mentioned above. The reaction may or may not be used with a solvent. When using a solvent, benzene, toluene, xylene, tetrahydrofuran, etc. are preferable. In consideration of the efficiency of the substitution reaction, tetrahydrofuran is preferred as the solvent, and the reaction is completed after about 5 hours at the reflux temperature. As the deprotection reaction, reagents such as trimethylsilane iodide, aluminum trichloride, aluminum tribromide, boron tribromide, hydrogen bromide and hydrogen iodide can be used in addition to pyridine hydrochloride, and other known methods can also be used.
    [32] Moreover, as a manufacturing method other than the above, a method of reacting an alkali metal salt of hydroquinone and a phenol with a cyclic substance and / or a linear substance of dichloro phosphogen, or after reacting an alkali metal salt of hydroquinone monomethyl ether with a dichlorophosphogen oligomer And a method in which alkali metal salts of aromatic phenols are reacted sequentially, followed by deprotection of methoxy groups.
    [33] The phosphogen flame retardant having the desired ester group can be produced by the same substitution reaction.
    [34] As the phosphogen flame retardant, one having a hydroxyl group or an ester group at the end of the molecule is used, but from the viewpoint of its preparation method and availability, in particular, hydroxyphenoxy group, phenoxy group, hydroxyethylphenoxy group, phenoxy group and methoxy Phosphogen oligomers (a mixture of cyclic and linear products) in which a carbonylphenoxy group and a phenoxy group or an ethoxycarbonylphenoxy group and a phenoxy group are substituted are suitably used.
    [35] Although the above phosphazene-based flame retardants are added to the polyester-based resin alone or in an appropriate mixture, the amount thereof is 0.1 to 100 parts by weight, preferably 1 to 50 parts by weight based on 100 parts by weight of the polyester-based resin. It is good to mix. In the case where the amount of the phosphogen-based flame retardant added is within this range, the flame retardant performance can be sufficiently provided economically, and the impact resistance and heat resistance of the resin composition obtained are also excellent.
    [36] As the polyester resin used in the present invention, those having a relatively high melting temperature and being easy to cause transesterification reactions are suitable. For example, polycarbonate, polyethylene terephthalate, polyethylene naphthalate, polypropylene terephthalate, polybutylene tere Phthalate, polyhexamethylene terephthalate, polycyclohexanedimethylene terephthalate, poly (ethylene terephthalate / cyclohexane dimethylene terephthalate) copolymer, poly (ethylene terephthalate / ethylene isophthalate) copolymer, polyester ether, poly Thermoplastic polyester-based resins, such as allylate, polyoxybenzoyl, and polycaprolactone, are used.
    [37] The polyester resin used in the present invention may be a mixture with a thermoplastic resin other than the polyester resin. As thermoplastic resins other than polyester-based resins, for example, polyethylene, polypropylene, polyisoprene, polybutadiene, polystyrene, impact resistant polystyrene, acrylonitrile-styrene resin (AS resin), acrylonitrile butadiene styrene resin ( ABS resin), methyl methacrylate butadiene styrene resin (MBS resin), methyl methacrylate acrylonitrile butadiene styrene resin (MABS resin), acrylonitrile acrylic rubber styrene resin (AAS resin), Polyalkyl (meth) acrylate, modified polyphenylene ether, polyamide, polyphenylene sulfide, polyether sulfone, polysulfone, polyether ketone, polyether ether ketone, polyamideimide, polyetherimide, polyimide, liquid crystal Polymers; These resins may be used alone or in combination of two or more thereof.
    [38] As the polycarbonate resin used in the present invention, a thermoplastic aromatic polycarbonate polymer obtained by reacting an aromatic dihydroxy compound or a small amount of trifunctional or higher polyhydroxy compound with phosgene or diester carbonate and may be branched or Copolymer. In the present invention, the molecular weight of the polycarbonate resin is in the range of 10000 to 100,000, preferably 15,000 to 50000, in terms of viscosity average molecular weight in terms of methylene chloride solution viscosity at 25 ° C.
    [39] Examples of the aromatic dihydroxy compound include 2,2-bis (4-hydroxyphenyl) propane (bisphenol A) and 2,2-bis (3,5-dibromo-4-hydroxyphenyl) propane (tetra Bromobisphenol A), bis (4-hydroxyphenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, 2,2-bis (4-hydroxyphenyl) butane, 2,2-bis ( 4-hydroxyphenyl) octane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 1,1-bis (3-t-butyl-4-hydroxyphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 2,2-bis (3-bromo-4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxy Phenyl) propane, 2,2-bis (3-phenyl-4-hydroxyphenyl) propane, 2,2-bis (3-cyclohexyl-4-hydroxyphenyl) propane, 1,1-bis (4-hydroxy Bis (hydroxyaryl) alkanes exemplified by hydroxyphenyl) -1-phenylethane, bis (4-hydroxyphenyl) diphenylethane and the like;
    [40] Bis (hydroxyaryl) cycloalkanes exemplified by 1,1-bis (4-hydroxyphenyl) cyclopentane, 1,1-bis (4-hydroxyphenyl) cyclohexane and the like; Dihydroxy diaryl ethers exemplified by 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxy-3,3'-dimethyldiphenyl ether and the like; Dihydroxydiaryl-sulfides exemplified by 4,4'-dihydroxydiphenyl sulfide, 4,4'-dihydroxy-3,3'-dimethyldiphenyl sulfide and the like; Dihydroxyaryl sulfoxides exemplified by 4,4'-dihydroxydiphenyl sulfoxide, 4,4'-dihydroxy-3,3'-dimethyldiphenyl sulfoxide and the like;
    [41] Dihydroxy diaryl sulfones illustrated by 4,4'- dihydroxy diphenyl sulfone, 4,4'- dihydroxy-3,3'- dimethyl diphenyl sulfone, etc .; Hydroquinone, resorcin, 4,4'- dihydroxy diphenyl, etc. are mentioned. You may use these aromatic dihydroxy compounds individually or in mixture of 2 or more types. Among them, 2,2-bis (4-hydroxyphenyl) propane is suitably used.
    [42] Moreover, branched aromatic polycarbonate resin is obtained by using together a trihydroxy or more polyhydroxy compound. Such polyhydroxy compounds include phloroglycine, 2,6-dimethyl-2,4,6-tri (4-hydroxyphenyl) -3-heptene, 4,6-dimethyl-2,4,6-tri ( 4-hydroxyphenyl) -2-heptene, 1,3,5-tri (2-hydroxyphenyl) benzol, 1,1,1-tri (4-hydroxyphenyl) ethane, 2,6-bis (2 Polyhydroxy compounds exemplified by -hydroxy-5-methylbenzyl) -4-methylphenol, α, α, α "-tri (4-hydroxyphenyl) -1,3,5-triisopropylbenzene, and the like, And 3,3-bis (4-hydroxyaryl) oxyindole (isatin bisphenol), 5-chloroisatin bisphenol, 5,7-dichloroisatin bisphenol, 5-bromisatin bisphenol and the like.
    [43] In the case of the phosgene method polycarbonate, a terminal terminator or a molecular weight regulator may be used. Examples of terminal terminators or molecular weight modifiers include mercaptans other than aromatic phenols such as phenol, pt-butylphenol, tribromophenol, long-chain alkylphenols, hydroxybenzoic acid alkyl esters and alkyl ether phenols, and aliphatic alcohols such as methanol and butanol. Phthalic acid imide and the like are exemplified. Moreover, aliphatic or aromatic carboxylic acid chloride, aliphatic or aromatic carboxylic acid, etc. are also illustrated. The polycarbonate resin used in the present invention may be one kind, or may be used by mixing two or more kinds.
    [44] When the phosphazene-based flame retardant of the present invention is mixed with a polyester resin in a hot melt state before molding alone, a phosphazene-based flame retardant can be transesterified in an ester bond portion of a polymer molecule of a polyester resin, and can be fixed by ester bonding. In order to further accelerate the transesterification reaction, a transesterification catalyst may be added as necessary.
    [45] The catalyst for transesterification is not particularly limited as long as it is used in this field, but hydroxides of alkali metals and alkaline earth metals such as lithium hydroxide, sodium hydroxide, potassium hydroxide and calcium hydroxide; Halides of transition metals such as tin chloride, zinc chloride, ferric chloride, and lead chloride; Alkali metal salts, alkaline earth metal salts or quaternary ammonium salts of hydrides of boron and aluminum, such as lithium aluminum hydride, sodium borohydride, and boron tetramethylammonium hydride; Hydrides of alkali metals or alkaline earth metals such as lithium hydride, sodium hydride and calcium hydride; Alkoxides of alkali metals and alkaline earth metals such as lithium methoxide, sodium methoxide and calcium methoxide;
    [46] Aryl oxides of alkali metals or alkaline earth metals such as lithium phenoxide, sodium phenoxide, magnesium phenoxide, LiO-Ar-OLi, NaO-Ar-ONa (Ar is an aryl group); Organic acid salts of alkali metals or alkaline earth metals such as lithium acetate, sodium acetate, calcium acetate and sodium benzoate; Zinc compounds such as zinc oxide, zinc acetate and zinc phenoxide; Boron oxide, boric acid, sodium borate, trimethyl borate, tributyl borate, triphenyl borate, (R 7 R 8 R 9 R 10 ) NB (R 7 R 8 R 9 R 10 ) or (R 7 R 8 R 9 R 10 ) Ammonium borate or phosphonium borate represented by PB (R 7 R 8 R 9 R 10 ), [R 7 R 8 R 9 R 10 are each independently hydrogen, an alkyl or alkoxy group having 1 to 10 carbon atoms, ring Boron compounds such as a cycloalkyl group having 5 to 10 carbon atoms, a carbon ring aromatic group having 5 to 10 ring carbon atoms, and a carbon ring aralkyl group having 6 to 10 carbon atoms;
    [47] Compounds of silicon such as silicon oxide, sodium silicate, tetraalkylsilicon, tetraarylsilicon and diphenylethylethoxysilicon; Germanium compounds such as germanium oxide, germanium tetrachloride, germanium ethoxide and germanium phenoxide; Tin compounds such as tin compounds or organic tin compounds bonded with alkoxy groups such as tin oxide, dialkyl tin oxide, dialkyl tin carboxylate, tin acetate, tributyltin methoxide, butyltin triethoxide and ethyltin tributoxide Compounds; Lead compounds such as lead oxide, lead acetate, lead carbonate, basic carbonate, lead and organic lead alkoxides or aryl oxides; Quaternary ammonium salts; Onium salt compounds such as quaternary phosphonium salts and quaternary arsonium salts;
    [48] Antimony compounds such as antimony oxide and antimony acetate; Manganese compounds such as manganese acetate, manganese carbonate and manganese borate; Compounds of titanium oxide, alkoxide of titanium or titanium of aryloxide; Catalysts such as zirconium oxide, zirconium acetate, zirconium alkoxide or aryloxide, zirconium compounds such as acetylacetone of zirconium and the like. When using a catalyst, you may use 1 type, or in combination of 2 or more types. In addition the amount of these catalysts is selected from the phosphazene gengye usually in the range of 10 -5 to 10% by weight based on the flame retardant, preferably from 10 -3 to 1% by weight.
    [49] In the present invention, the transesterification rate of the phosphogen flame retardant and the polyester resin is preferably 30% or more, more preferably 80% or more. The upper limit is preferably close to 100%, but is usually 30 to 99%, preferably 80 to 98%.
    [50] Next, the manufacturing method of this invention is demonstrated with reference to drawings.
    [51] 1 is a schematic explanatory diagram showing an example of the production method of the present invention, which illustrates a case where a polyester resin is melt kneaded and extruded to produce pellets.
    [52] 1 is a biaxial kneading extruder, 1a is a resin hopper installed in the rear of the kneader, 1b is a hopper installed in the middle of the kneader, 1c is a screw built into the kneader, 1d is installed at the tip of the kneader One strand production die, 2 is a water tank for cooling, and 3 is a cutting machine.
    [53] According to this embodiment, the polyester-based resin 4 of the raw material dried by preheating is introduced into the kneader 1 from the hopper 1a at the rear of the kneader, and the polyester-based resin 4 is not lower than the melting temperature. (However, the mixture is kneaded with a screw 1c while heating to a melting temperature or lower) and melting. Then, a mixture (5) of the phosphogen flame retardant and the catalyst for transesterification is introduced from the hopper (1b) during the kneading machine, and uniformly kneaded with the polyester resin (4) in the hot melt state with the screw (1c). The mold is extruded from the mold 1d into a string, taken out while cooling in the water tank 2 for cooling, and cut into a predetermined size by the cutter 3.
    [54] In this way, when the phosphogen flame retardant and the catalyst for transesterification are kneaded, the phosphogen flame retardant causes a transesterification reaction in the polymer molecules of the polyester resin (4) or at the ester bond portion at the molecular end thereof, thereby causing A polymer molecule in which a flame retardant is ester-bonded is formed. This transesterification reaction is performed in the state which melted polyester resin (4).
    [55] The polyester resin (pellet) containing the phosphogen flame retardant produced by the above method is fixed over time because the phosphogen flame retardant is esterified and fixed in the polymer molecules or at the molecular ends of the polyester resin. It does not volatilize and disappear from a pellet.
    [56] The polyester resin 4 of the raw material is preferably one having a relatively high melting temperature and easy to cause a transesterification reaction. For example, polycarbonate, polyethylene terephthalate, polybutylene terephthalate, polyarylate, polyoxybenzoyl And thermoplastic polyester resins such as polycaprolactone are used.
    [57] The transesterification reaction between the polyester resin and the phosphogen flame retardant occurs when the polyester resin is heated to a temperature above its melting temperature and below its decomposition temperature and brought into a molten state as described above. Therefore, when using polycarbonate resin as polyester resin, for example, what is necessary is just to heat and melt in the kneading machine 1 at the temperature of about 230-330 degreeC. The time required for the transesterification reaction is somewhat different depending on the type of the flame retardant, the type of the polyester resin, and the like, but the reaction is almost finished in about 1 to 15 minutes. Therefore, in the case of producing pellets as in the above production example, the mixture 5 of the flame retardant and the transesterification catalyst is introduced into the molten polyester-based resin 4 inside the kneader 1, and about 1 to 15 minutes. After kneading, it is necessary to set the position of the intermediate hopper 1b, the screw design and other extrusion conditions so as to extrude the resin from the mold 1d at the tip, and to sufficiently perform the transesterification reaction. In that case, a twin screw extruder or kneader is used suitably.
    [58] In the above embodiment, the polyester resin 4 is introduced from the hopper 1a, and the mixture 5 of the phosphogen flame retardant and the transesterification catalyst is introduced into the kneader 1 from the hopper 1b. The polyester resin 4 and the mixture 5 may be added together from either hopper, or the phosphogen flame retardant and the catalyst may be added separately.
    [59] Further, in the above production example, pellets were manufactured by extruding molten polyester-based resin transesterified with a phosphogen flame retardant from a mold 1d, but using an extruder, resin plates, sheets, films, and release products. Of course, the extrusion molded articles of various shapes can be produced, and of course, a co-extrusion kneader or the like is used as the upper layer of a molten polyester-based resin ester-bonded with a phosphogen-based flame retardant. 2 to 3 layers in which a molten polyester-based resin or other resin containing little or no flame retardant is coextruded to two or three layers, and a polyester resin layer containing a phosphagen-based flame retardant is laminated on the surface. It is also possible to manufacture the resin plate of a structure.
    [60] Also in the case of injection molding, before the molten polyester-based resin is injected into the mold of the injection molding machine, if a phosphazene-based flame retardant and a transesterification catalyst are added and transesterified, a similarly low-volatility resin molded product can be obtained. There is a number.
    [61] The resin composition of the present invention is a resin composition that exhibits excellent flame retardant effect even when a compound containing a halogen element such as chlorine or bromine is not used as a flame retardant component, but an appropriate compound for a known flame retardant that is commonly used is appropriately combined. It may also be added. Additives for flame retardant are usually not particularly limited as long as they exhibit a flame retardant effect, and include metal oxides such as zinc oxide, tin oxide, iron oxide, molybdenum oxide, copper oxide, and manganese dioxide, aluminum hydroxide, magnesium hydroxide, and hydroxide hydroxides. Metal hydroxides such as zirconium, oxalic acid treated aluminum hydroxide, and magnesium hydroxide treated with nickel compounds, alkali metal salts such as sodium carbonate, calcium carbonate, barium carbonate and sodium alkylsulfonate, alkaline earth metal salts, chlorinated pyramids, perchlorocyclopentadecane, Tetrabromobisphenol-A, tetrabromobisphenol-A epoxy oligomers or polymers, organic chlorine or bromine compounds such as bis (tribromophenoxy) ethane, bis (tetrabrophthalimino) ethane, antimony trioxide, 4 Antimony compounds, such as antimony oxide, antimony pentaoxide, and sodium antimonate.
    [62] Phosphate esters, such as triphenyl phosphate, tricresyl phosphate, trixyl yl phosphate, cresyl diphenyl phosphate, xylyl diphenyl phosphate, tolyl di xyl yl phosphate, and (2-ethylhexyl) diphenyl phosphate, and hydroxy acid-containing phosphate esters, resor Lecinolbis (diphenyl) phosphate, hydroquinonebis (diphenyl) phosphate, bisphenol-Abis (diphenyl) phosphate, resorcinolbis (dixylyl) phosphate, hydroquinonebis (dixylyl) phosphate, bisphenol-Abis ( Condensed phosphate ester compounds such as ditolyl) phosphate, biphenol bis (dixylyl) phosphate and bisphenol-A bis (dixylyl) phosphate, red phosphorus, halogen-containing phosphate ester compounds, halogen-containing condensed phosphate ester compounds, phosphonic acid ester compounds, Phosphine oxide compounds such as triphenylphosphine oxide and tritolylphosphine oxide, melamine, melala Cyanurate, melamine phosphate, meram, merem, melon, succinoguanamine, sulfanimate guanidine, nitrogen-containing compounds such as ammonium sulfate, ammonium phosphate, ammonium polyphosphate, alkylamine phosphate, zinc borate, barium metaborate, ammonium borate Boron compounds, silicon polymers, silica compounds, such as silica, and graphite, such as thermal expansion, can be used. The additives for these flame retardants may be used alone or in combination of two or more thereof.
    [63] By using fluororesin in the resin composition of the present invention, a synergistic flame retardant effect such as preventing dropping of the molten resin by ignition during combustion may be obtained. The fluorine-based resin is not particularly limited as long as it is a fluorinated polymer. Preferably, a polymer in which a fluorine atom is directly bonded to the polymer main chain is used. Examples of the fluororesin include poly (tetrafluoroethylene), poly (chlorotrifluoroethylene), poly (vinylidene fluoride), tetrafluoroethylene-hexafluoropropylene copolymer, tetrafluoroethylene- Per-fluoro alkyl vinyl ether copolymer, tetrafluoroethylene- ethylene copolymer, etc. are mentioned. The form of these fluororesins may be an emulsion, suspension, microfiber, powder, or particulate form, and may be in any form. The fluororesins may be used alone or in combination of two or more thereof. do.
    [64] To the resin composition of the present invention, a resin additive or filler of a kind and amount that does not impair the properties of the resin composition can be added in combination as appropriate. As various resin additives, for example, UV absorbers, light stabilizers, antioxidants, light-shielding agents, metal inerts, quenchers, heat stabilizers, lubricants, mold release agents, colorants, antistatic agents, anti-aging agents, plasticizers, impact strength improvers, commercialization Etc. can be mentioned.
    [65] As the filler, for example, mica, kaolin, talc, silica, clay, calcium carbonate, calcium sulfate, calcium silicate, glass beads, glass balloon, glass flake, glass fiber, fibrous alkali metal titanate, fibrous boric acid transition metal salt, fibrous boric acid Alkaline earth metal salt, zinc oxide whisker, titanium oxide whisker, magnesium oxide whisker, gypsum whisker, aluminum silicate whisker, calcium silicate whisker, silicon carbide whisker, titanium carbide whisker, silicon nitride whisker, titanium nitride whisker, carbon fiber, alumina fiber, alumina silica Fibers, zirconia fibers, quartz fibers, metal fibers and the like. Potassium titanate fiber, aluminum borate fiber, magnesium borate fiber, etc. are mentioned as typical fibers of a fibrous alkali metal titanate, a fibrous boric acid transition metal salt, and a fibrous boric acid alkaline earth metal salt. These additives and fillers may be used alone or in combination of two or more thereof.
    [66] The resin compositions thus obtained are used in industries such as electricity, electronics, telecommunications, agriculture, forestry and fisheries, mining, construction, food, textiles, clothing, medical care, coal, petroleum, rubber, leather, automobiles, precision instruments, wood, furniture, printing, and musical instruments. Can be used in the field. For example, printers, personal computers, word processors, keyboards, PDAs (small information terminals), telephones, fax machines, copiers, electronic cash registers (ECRs), calculators, electronic notebooks, electronic dictionaries, cards, holders, stationery, etc. OA equipment, washing machines, refrigerators, vacuum cleaners, microwave ovens, lighting equipment, game machines, irons, and other home appliances, TVs, VTRs, video cameras, digital cameras, radio cassettes, tape recorders, mini discs, CDs AV equipment such as player, PD (Phase Change & Dual Function), DVD, speaker, liquid crystal display, connector, relay, capacitor, switch, printed board, coil bobbin, semiconductor encapsulation material, wire, cable, transformer, deflection yoke, distribution board It is used for electric / electronic parts such as watch, clock, and communication equipment. Seats (fills, surface cloth, etc.), belts, ceilings, packing roofs, armrests, door trims, rear package trays, carpets, mats, sun visors, wheel covers, mattress covers, air bags, insulation, lanyards, hanging straps , Wire covering material, electric insulation material, paint, coating material, finishing material, flooring material, corner wall, deck panel, covers, plywood, ceiling board, partition plate, side wall, carpet, wallpaper, closet, exterior material, interior material, roofing material, sound insulation board, insulation board Automobiles, vehicles, ships, aircraft, building materials, clothing, curtains, sheets, plywood, plywood, carpets, doormats, seats, buckets, hoses, containers, glasses, bags, Uses for living, sports and leisure goods such as cases, goggles, ski equipment, rackets, tents, musical instruments, toys, and the like.
    [1] The present invention relates to a flame retardant resin composition and a method of manufacturing the same. More specifically, a flame-retardant resin containing no halogen comprising a polyester-based resin having a flame retardant composed of a reactive phosphagen compound reacted with a polyester-based resin so as not to be volatilized or lost to greatly improve flame retardancy, a composition thereof, and a composition thereof It is about a manufacturing method.
    [67] BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic explanatory drawing which shows the manufacture example of the manufacturing method of this invention.
    [68] 2 is a molecular weight distribution curve of Test Piece 1 by GPC. M on the right vertical axis of the figure shows the molecular weight.
    [69] 3 is a molecular weight distribution curve of test piece 1 'before melt kneading by GPC.
    [70] 4 is a molecular weight distribution curve of the test piece 51 for comparison by GPC.
    [71] Best form for carrying out the invention
    [72] Next, although an Example demonstrates this invention concretely, this invention is not limited to a following example.
    [73] Example 1
    [74] To 100 parts by weight of the aromatic polycarbonate resin, dry mixing was performed in advance at a blending ratio of 12 parts by weight of a phosphagen-based flame retardant having the following structure and dibutyltin oxide as a catalyst for transesterification at 0.03 parts by weight. Moreover, Mitsubishi Engineering Plastics Co., Ltd. product, Eupyron S-2000 was used as aromatic polycarbonate resin (it is the same hereafter).
    [75]
    [76] The mixture was introduced into an extruder kneader, heated at 270 ° C. for melt kneading, subjected to a transesterification reaction for about 3 minutes, and extruded from the kneader to prepare Test Piece 1 necessary for the following test.
    [77] This test piece 1 was melt-kneaded with a polyester resin by the phosphogen flame retardant which has a reactive group, and the following confirmation was performed in order to see whether it transesterified and was reacting with resin. As a comparative sample, a phosphogen flame retardant without a reactive group was used.
    [78] (Confirmation of reaction)
    [79] About the flame retardant obtained in Example 1, test piece 1 was dissolved in tetrahydrofuran and the molecular weight distribution was measured using the gel permeation chromatography (GPC) apparatus provided with the differential refractometer. In order to compare with Example 1, the flame-retardant which does not have a reactive group as shown in the comparative example 1 of late is mixed with a polycarbonate resin at the same compounding ratio as Example 1, it is melt-kneaded, and is not transesterified. It was set as the test piece 51. The molecular weight distribution curve of the GPC of this test piece 51 is as shown in FIG. 4, and the peak (b) of a flame retardant appears on the low molecular side (right side of a horizontal axis). In contrast, the molecular weight distribution curve of the GPC of the test piece 1 melt-kneaded in Example 1 is as shown in Fig. 2, and the peak (a) is at the same elution time as the peak (b) of the flame retardant not transesterified. Appears, but the detection intensity is lowered. It is thought that this attenuated peak a moves to the peak d part on the polymer side (left side of the horizontal axis). That is, since the flame retardant and the polycarbonate reacted, the flame retardant became high molecular weight and the peak shifted. d is a reaction part and a shows the peak of an unreacted part. Subsequently, in order to remove the unreacted flame retardant, Test Specimen 1 prepared in Example 1 was purified and confirmed that the flame retardant was ester-bonded to the polycarbonate by FT (Fourier Transform) -IR, 1 H-NMR, and 13 C-NMR. It was. This confirmed that the peak (d) was not the homopolymerization of only the flame retardant.
    [80] Moreover, the test which demonstrates the quantitative ratio (residual ratio) with respect to this test piece 1 with the phosphogen flame retardant mixed in the unreacted zone before melt-kneading, and the phosphogen flame retardant remaining in the unreacted zone after melt-kneading. Investigation by the method revealed that the flame retardant was transesterified at a residual rate of about 6%.
    [81] (Test method of survival rate)
    [82] Confirmation of the residual rate was performed using the GPC apparatus similarly to confirmation of the said reaction. The mixture which is not transesterified before melt kneading of Example 1 was made into test piece 1 '. The molecular weight distribution curve of the GPC of this test piece 1 'is as shown in FIG. 3, and the peak (c) of the flame retardant appeared on the low molecular side (right side of the horizontal axis). On the other hand, the molecular weight distribution curve of the GPC of the test piece 1 melt-kneaded in Example 1 is as shown in FIG. 2, and the peak (a) is the same as the peak (c) of the flame retardant which can be seen when no transesterification reaction occurs. It appeared at the dissolution time, but the detection intensity was significantly lower. It is thought that the attenuated peak a moves to the peak d on the polymer side (left side of the horizontal axis) and appears. That is, as the flame retardant and the polycarbonate reacted, the flame retardant became high molecular weight and the peak shifted. a and c are unreacted moieties, d is a reactive moiety, and e is a peak of the resin moiety. From the areas of the peaks (a), (c), (d) and (e), the residual ratio was determined by the following equation.
    [83] Survival Rate (%):
    [84] [(a) / {(d) + (a)}] / [(c) / {(e) + (c)}] × 100
    [85] This test piece 1 was subjected to the combustion test, the Izod impact strength, the heat distortion temperature measurement, and the accelerated weather resistance test based on the test method of UL-94 in accordance with the method shown below. The results are shown in Table 1.
    [86] Burning test
    [87] It carried out by the vertical combustion test method of UL-94 regulation and set it as the index of flame retardance.
    [88] (Test piece thickness 1/16 inch)
    [89] Izod impact strength
    [90] It measured at 23 degreeC by the method based on JISK-7210, and set it as the index of impact resistance. (Test piece thickness 1/8 inch, V notch | filled)
    [91] Heat deflection temperature
    [92] It carried out by the method based on ASTMD-648, and made it into the index of heat resistance.
    [93] Accelerated weathering test
    [94] As an accelerating exposure tester, a sunshine carbon wedometer (Suga tester, WEL-SUN, DCH type, rainfall 18 minutes / 1 cycle 120 minutes) was used. After 500 hours of testing, the appearance was visually determined. Moreover, after the 500-hour test, the combustion test of the UL-94 regulation was carried out to confirm the change in flame retardancy.
    [95] Exterior Judging Criteria : No change
    [96] (Triangle | delta): When whitening of a surface or discoloration is recognized
    [97] ×: when cracks or cracks occur
    [98] Further, when melt-kneading a polyester resin composition containing a phosphogen flame retardant to obtain test piece 1, scattering of the phosphogen flame retardant and adhesion to a mold were not recognized.
    [99] Example 2
    [100] Test piece 2 was prepared in the same manner as in Example 1 except that 15 parts by weight of a phosphagen flame retardant having the following structure and 0.3 parts by weight of zinc oxide as a catalyst were previously mixed with 100 parts by weight of an aromatic polycarbonate resin. Created. About this test piece 2, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [101]
    [102] Example 3
    [103] To 100 parts by weight of aromatic polycarbonate resin, in the following structural formula, n is 12 parts by weight of a cyclic and linear phosphazene flame retardant represented by an integer of 3 to 25, and 0.2 part by weight of ferric chloride as a catalyst. The test piece 3 was created like Example 1 except having carried out dry mixing previously. About this test piece 3, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [104]
    [105] Example 4
    [106] Test piece 4 was carried out in the same manner as in Example 1, except that 12 parts by weight of a cyclic and linear phosphazene-based flame retardant in which n is an integer of 3 to 25 was added to 100 parts by weight of the aromatic polycarbonate resin. Was written. About this test piece 4, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [107]
    [108] Example 5
    [109] In the same manner as in Example 1, with respect to 100 parts by weight of the aromatic polycarbonate resin, 12 parts by weight of a cyclic and linear phosphazene flame retardant in which n is an integer of 3 to 25 in the following structural formula was added. Test piece 5 was created. About this test piece 5, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [110]
    [111] Example 6
    [112] With respect to 100 parts by weight of the aromatic polycarbonate resin, Test Specimen 6 was prepared in the same manner as in Example 1 except that 12 parts by weight of a phosphagen flame retardant having the following structure was added. About this test piece 6, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [113]
    [114] Example 7
    [115] With respect to 100 parts by weight of the aromatic polycarbonate resin, the test piece 7 was prepared in the same manner as in Example 1 except that 12 parts by weight of a linear phosphazene-based flame retardant in which n is an integer of 3 to 1000 was added. Created. About this test piece 7, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [116]
    [117] Example 8
    [118] In the same manner as in Example 1, with respect to 100 parts by weight of the aromatic polycarbonate resin, 12 parts by weight of a cyclic and linear phosphazene flame retardant in which n is an integer of 3 to 25 in the following structural formula was added. Test piece 8 was prepared. About this test piece 8, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [119]
    [120] Example 9
    [121] The test piece 9 was produced like Example 1 except not having used the transesterification catalyst used in Example 1. About this test piece 9, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [122] Example 10
    [123] In the same manner as in Example 1, with respect to 100 parts by weight of the aromatic polycarbonate resin, 12 parts by weight of a cyclic and linear phosphazene flame retardant in which n is an integer of 3 to 25 in the following structural formula was added. Test piece 10 was created. About this test piece 10, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [124]
    [125] Example 11
    [126] In the same manner as in Example 1, with respect to 100 parts by weight of the aromatic polycarbonate resin, 12 parts by weight of a cyclic and linear phosphazene flame retardant in which n is an integer of 3 to 25 in the following structural formula was added. Test piece 11 was created. About this test piece 11, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [127]
    [128] Example 12
    [129] Resin composed of 75 parts of aromatic polycarbonate resin and 25 parts of ABS resin, 10 parts by weight of the flame retardant of Example 1 to 100 parts by weight of polycarbonate / ABS resin as polyester resin, and 0.3 parts of ferric chloride as a catalyst for transesterification. Dry mixing was performed in advance at a blending ratio of parts by weight.
    [130] A test piece 12 was prepared in the same manner as in Example 1 except that the mixture was introduced into a compression kneader and heated to 230 ° C. to carry out melt kneading. About this test piece 12, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [131] Example 13
    [132] A test piece 13 was prepared in the same manner as in Example 12 except that the phosphogen flame retardant used in Example 3 was used in place of the phosphogen flame retardant used in Example 12. About this test piece 13, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [133] Example 14
    [134] A test piece 14 was prepared in the same manner as in Example 12, except that the phosphazene-based flame retardant used in Example 5 was used in place of the phosphazene-based flame retardant used in Example 12. About this test piece 14, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [135] Example 15
    [136] Resin consisting of 70 parts of aromatic polycarbonate resin and 30 parts of polybutylene terephthalate resin as polyester resin, 10 parts by weight of the flame retardant of Example 1 to 100 parts by weight of polycarbonate, and ferric chloride as a catalyst for transesterification Dry mixing was previously performed at a blending ratio of 0.2 parts by weight. A test piece 15 was prepared in the same manner as in Example 1 except that the mixture was introduced into an extrusion kneader and heated to 230 ° C. to carry out melt kneading. Table 1 shows the results of reaction rate of flame retardant, combustion test by UL-94 test method, Izod impact strength, heat deformation temperature and weather resistance test.
    [137] Example 16
    [138] A test piece 16 was prepared in the same manner as in Example 15, except that the phosphazene-based flame retardant used in Example 3 was used in place of the phosphazene-based flame retardant used in Example 15. About this test piece 16, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [139] Example 17
    [140] A test piece 17 was prepared in the same manner as in Example 15 except that the phosphazene-based flame retardant used in Example 5 was used in place of the phosphazene-based flame retardant used in Example 15. About this test piece 17, evaluation similar to Example 1 is performed and the result is shown in Table 1. FIG.
    [141] Example 18
    [142] Except for the transesterification catalyst dibutyltin oxide used in Example 1, Test Piece 18 was prepared in the same manner as in Example 1. This test piece 18 was evaluated similarly to Example 1, and the result is shown in Table 1. FIG.
    [143] Comparative Example 1
    [144] A test piece 51 was prepared in the same manner as in Example 1 except that the phosphogen flame retardant having the following structure was used. And this test piece 51 is evaluated similarly to Example 1, and the result is shown in Table 1. FIG.
    [145]
    [146] Comparative Example 2
    [147] Triphenyl phosphate was used in place of the phosphazene flame retardant used in Example 1, and a test piece 52 was prepared in the same manner as in Example 1. Evaluation similar to Example 1 was performed about this test piece 52, and the result is shown in Table 1. FIG.
    [148] Comparative Example 3
    [149] In the same manner as in Example 1, a condensed phosphate diphenyl ester (the same compound as Daihatsu Chemical Co., Ltd., CR733S) crosslinked with resorcinol was used in place of the phosphazene flame retardant used in Example 1. Test piece 53 was created. This test piece 53 was evaluated similarly to Example 1, and the result is shown in Table 1. FIG.
    [150] Comparative Example 4
    [151] In place of the phosphazene flame retardant used in Example 1, a condensed phosphate di (2,6-xylyl) ester crosslinked with resorcinol [commercially available from Daihatsu Chemical Co., Ltd., PX-200] was used. In the same manner as in Example 1, test piece 54 was prepared. This test piece 54 was evaluated similarly to Example 1, and the result is shown in Table 1. FIG.
    [152] Comparative Example 5
    [153] In the same manner as in Example 2, a condensed phosphate diphenyl ester (the same compound as Daihatsu Chemical Co., Ltd., CR733S) crosslinked with resorcinol was used in place of the phosphazene flame retardant used in Example 12. Test piece 55 was prepared. Evaluation similar to Example 1 was performed about this test piece 55, and the result is shown in Table 1. FIG.
    [154] Comparative Example 6
    [155] In the same manner as in Example 15, a condensed phosphate diphenyl ester (the same compound as Daihatsu Chemical Co., Ltd., CR733S) crosslinked with resorcinol was used in place of the phosphazene flame retardant used in Example 15. Test piece 56 was prepared. Evaluation similar to Example 1 was performed about this test piece 56, and the result is shown in Table 1. FIG.
    [156]
    [157] From Table 1, it can be seen that the resin composition of the present invention has extremely good flame retardancy, impact resistance and heat resistance. On the other hand, Comparative Test Pieces 51, in which the transesterification flame retardant which cannot be transesterified, and Comparative Test Pieces 52 to 56 using the phosphate ester flame retardant, are used over time because the flame retardant does not ester bond with the polymer molecules of the polyester resin. It was easy to volatilize, and deterioration of the test piece advanced after 1000 hours of irradiation. On the other hand, Test Specimen 1 to 18 of the present invention incorporating a transesterification flame retardant capable of transesterification, most of the flame retardant is fixed by ester bonding with polymer molecules of the polyester resin, there is no change in appearance after 1000 hours of irradiation, Excellent flame retardancy was shown. When the phosphate ester compound is used as a flame retardant from Comparative Examples 2-6, it turns out that flame retardance and heat resistance are low, and practical use value is low.
    [158] As is evident from the above description and test results, the resin containing the phosphogen flame retardant of the present invention is fixed to the polymer molecule of the polyester resin with an ester bond by the phosphogen flame retardant having a hydroxy group or an ester group at a high reaction rate. Less volatility over time, maintains excellent flame retardant performance over long periods of time, and combines extremely good flame retardancy, impact resistance, physical properties and processability. By using the flame-retardant resin of the present invention, it becomes possible to produce a flame-retardant thermoplastic resin material containing no halogen element such as bromine or chlorine, so the industrial use value of the present invention is extremely high.
    [159] In addition, the manufacturing method of the present invention can be carried out simply by adding a hydroxy group or a phosphazene-based flame retardant having a hydroxy group or an ester group to a polyester resin using a conventional general-purpose molding machine, and making it into a hot melt state. It is economical because it does not need to install a new product, and it has the effect that it can mass-produce an excellent flame retardant product efficiently.
    权利要求:
    Claims (6)
    [1" claim-type="Currently amended] A flame retardant resin composition comprising a phosgene-based flame retardant comprising a flame-retardant resin bonded through a polymer molecule and an ester group of a polyester resin.
    [2" claim-type="Currently amended] The flame retardant resin composition according to claim 1, wherein the phosphogen flame retardant is a phosphogen compound represented by the formula (1).
    (Formula 1)

    [Wherein n is a repeating number, X, Y independently represents an O, S, NH, NR 3 group, and R 3 represents an alkyl group having 1 to 4 carbon atoms. At least one of n R 1 and R 2 is a group selected from the following Chemical Formula 2, and the remaining R 1 and R 2 are each independently a group represented by Chemical Formula 3. R 4 , R 6 and R 7 are hydrogen atoms or alkyl groups having 1 to 4 carbon atoms, R 5 is alkyl groups having 1 to 4 carbon atoms, m is an integer of 1 to 10, and n is a cyclic compound An integer from 3 to 25 in the case of 3, and an integer from 3 to 1000 in the case of the phosphagen compound being a straight chain compound.] (Formula 2)

    (Formula 3)

    [3" claim-type="Currently amended] A flame retardant resin in which a phosphogen flame retardant is bonded to a polymer molecule of an polyester resin with an ester group therebetween.
    [4" claim-type="Currently amended] A flame retardant resin characterized by transesterification of 0.1 to 100 parts by weight of a phosphogen flame retardant with respect to 100 parts by weight of polyester resin.
    [5" claim-type="Currently amended] A method for producing a flame retardant resin, characterized in that the phosphogen flame retardant and a polyester resin are transesterified in a molten state.
    [6" claim-type="Currently amended] A method for producing a flame retardant resin, wherein the phosphazene-based flame retardant is at least one selected from the cyclic phosphazene compound and the linear phosphazene compound according to claim 2.
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    同族专利:
    公开号 | 公开日
    JP3775919B2|2006-05-17|
    EP1063252A1|2000-12-27|
    US6632891B1|2003-10-14|
    KR100385286B1|2003-06-18|
    EP1063252A4|2001-12-12|
    AU3276199A|1999-09-27|
    DE69925718T2|2006-03-16|
    EP1063252B1|2005-06-08|
    JPH11255876A|1999-09-21|
    AT297427T|2005-06-15|
    WO1999046314A1|1999-09-16|
    DE69925718D1|2005-07-14|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    法律状态:
    1998-03-13|Priority to JP08268198A
    1998-03-13|Priority to JP98-82681
    1999-03-11|Application filed by 오쯔까 유우지로, 오쯔까 가가꾸 가부시키가이샤
    2001-05-15|Publication of KR20010040620A
    2003-06-18|Application granted
    2003-06-18|Publication of KR100385286B1
    优先权:
    申请号 | 申请日 | 专利标题
    JP08268198A|JP3775919B2|1998-03-13|1998-03-13|Flame retardant resin, composition thereof and method for producing the same|
    JP98-82681|1998-03-13|
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